Section 422.15. Miscellaneous metal parts and products.

 

(1)   Applicability.

(am) Except as provided in par. (cm) , subs. (2) to (8) apply to all coating line application areas, conveyors, flashoff areas, drying areas, forced air driers, and ovens of any industry categorized under the 2-digit major groups of 33 to 39 as described in the Standard Industrial Classification Manual, 1987, incorporated by reference in s. NR 484.05 (1) , which are involved in the surface coating of miscellaneous metal parts and products in the following counties and at the respective emission thresholds:

1. Any facility located in the county of Kenosha, Milwaukee, Ozaukee, Racine, Sheboygan, Washington, or Waukesha and which has VOC emissions, before consideration of controls, from all miscellaneous metal parts and products coating lines are greater than 6.8 kilograms (15 pounds) in any one day.

2. Any facility located in the county of Brown, Calumet, Dane, Dodge, Door, Fond du Lac, Jefferson, Outagamie, Rock, or Winnebago and which has VOC emissions, before consideration of controls, from all miscellaneous metal parts and products coating lines, is greater than or equal to 10 tons per year.

3. Any facility located outside the counties of Brown, Calumet, Dane, Dodge, Door, Fond du Lac, Jefferson, Kenosha, Kewaunee, Manitowoc, Milwaukee, Outagamie, Ozaukee, Racine, Rock, Sheboygan, Walworth, Washington, Waukesha, and Winnebago and which has total emissions of VOC from the facility, before consideration of controls, of greater than or equal to 100 tons per year.

(bm) Subsection (9) applies to any facility with coating operations as described in par. (am) which is located in the county of Kenosha, Milwaukee, Ozaukee, Racine, Sheboygan, Washington, or Waukesha if VOC emissions from all coating operations, including related cleaning activities, before consideration of controls, equal or exceed 3 tons per year on a 12 consecutive month rolling basis.

(cm) The following activities, materials, and coating lines are exempt from this section:

1. Coating of airplane exteriors.

2. Coating of marine vessels.

3. Automobile refinishing.

4. Customized topcoating of automobiles and trucks if production is less than 35 vehicles per day.

5. Adhesives and materials used to prepare a surface for adhesives at facilities located outside the counties of Door, Kenosha, Kewaunee, Manitowoc, Milwaukee, Ozaukee, Racine, Sheboygan, Walworth, Washington, and Waukesha.

6. Sealants or fillers whose purpose is to seal or fill seams, joints, holes and minor imperfections of surfaces, and which are applied at facilities located outside the counties of Door, Kenosha, Kewaunee, Manitowoc, Milwaukee, Ozaukee, Racine, Sheboygan, Walworth, Washington, and Waukesha.

7. Coating lines covered under ss. NR 422.05 to 422.12 .

8. Coating operations subject to s. NR 422.155 .

(2)   Emission limitations — cured coatings. No owner or operator of a miscellaneous metal parts or products coating line using a baked or specially cured coating technology may cause, allow or permit the emission of any VOCs in excess of:

(a) 0.52 kilograms per liter (4.3 pounds per gallon) of coating, excluding water, delivered to a coating applicator that applies clear coatings.

(b) 0.42 kilograms per liter (3.5 pounds per gallon) of coating, excluding water, delivered to a coating applicator that applies extreme performance coatings.

(c) 0.36 kilograms per liter (3.0 pounds per gallon) of coating, excluding water, delivered to a coating applicator for all other coatings.

(3)   Emission limitations — air dried coatings. No owner or operator of a miscellaneous metal parts or products coating line using an air dried coating technology may cause, allow or permit the emission of any VOCs in excess of:

(b) After December 31, 1985, 0.52 kilograms per liter (4.3 pounds per gallon) of coating, excluding water, delivered to a coating applicator that applies clear coatings.

(c) After December 31, 1985, 0.42 kilograms per liter (3.5 pounds per gallon) of coating, excluding water, delivered to a coating applicator for all other coatings.

(4)   Emission limitations — pretreatment coats. This subsection applies to miscellaneous metal parts and products coating lines which are located outside the counties of Door, Kenosha, Kewaunee, Manitowoc, Milwaukee, Ozaukee, Racine, Sheboygan, Walworth, Washington, and Waukesha. No owner or operator of a miscellaneous metal parts or products coating line may cause, allow or permit the emission of any VOCs in excess of 0.78 kilograms per liter (6.50 pounds per gallon) of coating, excluding water, delivered to a coating applicator that applies pretreatment coats. Coatings subject to this subsection may not participate in an internal offset under s. NR 425.05 or generate emission reduction credits in an emission reduction option.

(5)   Emission limitations and requirements — high performance architectural coatings. This subsection applies to miscellaneous metal parts and products coating lines which were involved in the application of high performance architectural coatings, prior to July 1, 1983, and are located outside the counties of Brown, Calumet, Dane, Dodge, Door, Fond du Lac, Jefferson, Kenosha, Kewaunee, Manitowoc, Milwaukee, Outagamie, Ozaukee, Racine, Rock, Sheboygan, Walworth, Washington, Waukesha, and Winnebago.

(a) No owner or operator of a miscellaneous metal parts or products coating line which applies a high performance architectural coating may cause, allow or permit the emission of any VOCs from the coating in excess of:

1. 0.65 kilograms per liter (5.4 pounds per gallon) of coating, excluding water, delivered to a coating applicator that applies prime coatings.

2. 0.70 kilograms per liter (5.8 pounds per gallon) of coating, excluding water, delivered to a coating applicator for all other coatings.

(b) The owner or operator of a miscellaneous metal parts and products coating line may demonstrate compliance with the emission limits of this subsection by demonstrating, on a daily basis, that the combined emission rate from all high performance architectural coatings is less than or equal to the allowable emission rate as determined by the equation in s. NR 425.05 (2) (b) 2.

(6)   Change in technology. Miscellaneous metal parts or products coating lines which, prior to January 1, 1980, used a baked or specially cured coating technology shall meet the emission limitations of sub. (2) notwithstanding the coating technology presently in use.

(7)   Multiple limitations. If more than one emission limitation in sub. (2) applies to a specific coating, then the least stringent emission limitation shall be applied.

(8)   Solvent washings. All VOC emissions from solvent washings shall be considered in the emission limitations in subs. (2) and (3) , unless the used wash solvent is directed into containers that prevent evaporation into the atmosphere.

(9)   Work practices. Beginning on March 1, 2013, the owner or operator of a facility subject to this subsection shall do all of the following:

(a) Store all VOC-containing cleaning materials and shop towels used for cleaning in closed containers.

(b) Ensure that storage containers used for VOC-containing materials are kept closed at all times except when depositing or removing material.

(c) Convey VOC-containing cleaning materials in closed containers or pipes.

(d) Minimize spills of VOC-containing cleaning materials.

(e) Minimize emissions of VOC during cleaning of coating application, storage, mixing, and conveying equipment by ensuring that cleaning is performed without atomizing any VOC-containing cleaning material and that the used material is captured and contained.

Renum. from NR 154.13 (4) (m) and am. Register, September, 1986, No. 369 , eff. 10-1-86; renum. (4) to (6) to be (5) to (7), cr. (4), Register, July, 1988, No. 391 , eff. 8-1-88; am. (1) (h) and (i), cr. (1) (j), Register, April, 1989, No. 400 eff. 5-1-89; am. (1) (i) and (j), cr. (1) (k), Register, August, 1989, No. 404 , eff. 9-1-89; am. (1) (b), (2) (intro.) and (3) (intro.), r. (1) (f), renum. (4) to (7) to be (5) to (8) and am. (5) (b), cr. (4), Register, February, 1990, No. 410 , eff. 3-1-90; am. (1) (intro.), (e), (g) and (j), (4), (5) (intro.) and (b), Register, December, 1993, No. 456 , eff. 1-1-94; am. (1) (intro.), Register, August, 1995, No. 476 , eff. 9-1-95; r. (3) (a), Register, December, 1996, No. 492 , eff. 1-1-97; r. (1) (j), Register, October, 1999, No. 526 , eff. 11-1-99; CR 11-005 : renum. (1) (intro.) to be (1) (am) (intro.) and am., cr. (1) (a) 1., 2., 3., (bm), (cm) (intro.), (9), renum. (1) (a) to (e), (g), (h), (k) to be (1) (cm) 1. to 8., r. (1) (i) Register January 2012 No. 673 , eff. 2-1-12.

Note

This section does not apply to the silk screening of metal parts and products. These operations are regulated under s. NR 422.145 . Microsoft Windows NT 6.1.7601 Service Pack 1